Waterborne coating compositions, methods of applying such compositions, and substrates coated with such compositions are described. The compositions include an aqueous dispersion of a polyurethane resin, an epoxy resin, and a polyvinyl chloride resin. The compositions can also include an aminoplast such as a melamine, and one or more curing agents. Additionally, the compositions can include flatting agents, colored metallic and/or polymeric particles, hard particles, surfactants, rheology modifiers, defoamers, and coalescing aids. The coating composition can be applied to virtually any surface and cured using conventional heat curing techniques, whether or not there is a chemically embossed layer. However, it is advantageously used in surface coverings in combination with a chemically embossed layer. In one embodiment, the surface covering includes a chemically embossed layer and a cured top layer, which are both cured in a single heating step or plurality of heating steps.
Multiple Gloss Level Surface Coverings And Method Of Making
Methods for providing surface coverings with differential gloss, and surface coverings prepared by the method, are disclosed. The methods involve screen printing or rotogravure printing a relatively low gloss primer onto portions of a substrate surface covering. The primer-coated substrate is then coated with a relatively higher gloss coating composition, and the coating compositions are cured, advantageously in a single curing step. The result is a surface covering including a top coat having a lower gloss level overlying the primer and a higher gloss level in the regions not overlying the primer.
A floor covering has an exposed surface with substantially the same gloss level and at least two portions having different tactile surface characteristics. The difference in the tactile surface characteristics between the two portions is at least an average RPc of 4. The floor covering includes a substrate and a high performance coating overlying the substrate. The high performance coating comprises texture particles, which may be organic polymer particles. The floor covering is made by forming a high performance coating including the texture particles on a substrate, at least partially curing the high performance coating, and then while controlling the temperature of the high performance coating below the melting point temperature or softening point temperature of the texture particles and above the temperature at which the texture particles deform under the applied mechanical embossing pressure, subjecting the first and second portions to different mechanical embossing conditions.
Uv/Eb Curable Biobased Coating For Flooring Application
A radiation curable biobased coating, such as a UV/EB curable biobased coating, for flooring applications includes a biobased component comprising renewable and/or biobased materials. The biobased component is selected from the group consisting of a biobased resin, a biobased polyol acrylate, or a biobased polyol. The biobased component is blended with a coating formula. The coating formula includes at least one initiator. The radiation curable biobased coating contains at least about 5% weight of renewable materials or biobased content.
A floor covering has an exposed surface with substantially the same gloss level and at least two portions having different tactile surface characteristics. The difference in the tactile surface characteristics between the two portions is at least an average RPc of 4. The floor covering includes a substrate and a high performance coating overlying the substrate. The high performance coating comprises texture particles, which may be organic polymer particles. The floor covering is made by forming a high performance coating including the texture particles on a substrate, at least partially curing the high performance coating, and then while controlling the temperature of the high performance coating below the melting point temperature or softening point temperature of the texture particles and above the temperature at which the texture particles deform under the applied mechanical embossing pressure, subjecting the first and second portions to different mechanical embossing conditions.
Dong Tian - Lancaster PA, US Gary A. Sigel - Millersville PA, US Fang Qiao - Lancaster PA, US Rebecca L. Winey - Lancaster PA, US Jeffrey S. Ross - Lancaster PA, US
Assignee:
Armstrong World Industries, Inc. - Lancaster PA
International Classification:
C08L 67/03 C08F 8/14
US Classification:
525 92F, 525165, 525173, 525174
Abstract:
A flooring product is provided which has at least one layer including a polymeric binder comprising homo-polymer PVC resin and thermoplastic, high molecular weight polyester resin or highly viscous polyester resin. The polyester resin comprises renewable components, and can be amorphous or crystalline in nature. A flooring product is described that comprises a renewable or recycle content that classifies the product for points under the LEED system for commercial products.
Flooring Product Having Regions Of Different Recycle Or Renewable Content
Rebecca L. Winey - Lancaster PA, US Jeffrey S. Ross - Lancaster PA, US Fang Qiao - Lancaster PA, US Ronald S. Lenox - Lancaster PA, US Dong Tian - Lancaster PA, US Gary A. Sigel - Millersville PA, US
Assignee:
AWI Licensing Company - Wilmington DE
International Classification:
B32B 3/00
US Classification:
4281951
Abstract:
A flooring product comprises a heterogeneous design layer having multiple regions wherein two regions comprise compositions having different recycle content or renewable content. The thickness of the design layer may be greater than the dimensions of the regions or the regions may extending from the top surface of the layer to the bottom surface of the design layer. The heterogeneous layer may be composed of consolidated particles/chips which may contain a polyester binder system with a renewable component. Additionally, a method for making a heterogeneous layer having a target wt % recycle content or renewable content is also disclosed.
Biobased Plasticizer And Surface Covering Employing Same
Mary Kate Davies - Stevens PA, US Dong Tian - Lancaster PA, US
Assignee:
AWI Licensing Company - Wilmington DE
International Classification:
C07C 205/00 C07C 69/74 C07D 307/02
US Classification:
560125, 560128, 549505
Abstract:
A biobased plasticizer and a surface covering are disclosed. The biobased plasticizer includes an ester formed as a reaction product of a furan derivative selected from the group consisting of furoic acid, furfural and furfuryl alcohol reacted with a carboxylic acid or an alcohol, or includes an ester formed as a reaction product of a biobased aromatic compound and a biobased aliphatic compound. The surface covering is plasticized with a composition comprising an ester formed as a reaction product of a functionalized aromatic heterocyclic compound reacted with a carboxylic acid or an alcohol.
Armstrong Flooring, Inc.
Director - Innovation
Armstrong World Industries Apr 2015 - Mar 2016
Research Fellow and Program Manager, Coatings, Adhesives and Materials
Armstrong World Industries Apr 2011 - Mar 2015
Senior Principal Scientist and Program Manager, Coatings, Adhesives and Materials
Armstrong World Industries Apr 2010 - Mar 2011
Senior Principal Scientist and Team Leader
Armstrong World Industries Apr 2008 - Mar 2010
Principal Scientist and Team Leader