Amlan Datta - Rancho Cucamonga CA, US Hamid Hojaji - Claremont CA, US David Melmeth - Upland CA, US James McFarlane - Rancho Cucamonga CA, US Thinh Pham - Rancho Cucamonga CA, US Noel Thompson - Carlingford, AU Huagang Zhang - Yucaipa CA, US
International Classification:
D02G003/00
US Classification:
428/384000, 428/367000
Abstract:
A synthetic microsphere having a low alkali metal oxide content and methods of forming the microsphere and its components are provided. The synthetic microsphere is substantially chemically inert and thus a suitable replacement for natural cenospheres, particularly in caustic environments such as cementitious mixtures. The synthetic microsphere can be made from an agglomerate precursor that includes an aluminosilicate material, such as fly ash, a blowing agent such as sugar, carbon black, and silicon carbide, and a binding agent. The synthetic microsphere is produced when the precursor is fired at a pre-determined temperature profile so as to form either solid or hollow synthetic microspheres depending on the processing conditions and/or components used.
Methods And Formulations For Producing Low Density Products
Hamid Hojaji - Claremont CA, US Shannon Labernik - Rancho Cucamonga CA, US Thinh Pham - Rancho Cucamonga CA, US Huagang Zhang - Yucaipa CA, US
International Classification:
C04B035/64 C03B019/08
US Classification:
264/044000, 264/610000, 065/022000
Abstract:
A method of preparing a low-density material and precursor for forming a low-density material is provided. An aqueous mixture of inorganic primary component and a blowing agent is formed, the mixture is dried and optionally ground to form an expandable precursor. Such a precursor is then fired with activation of the blowing agent being controlled such that it is activated within a predetermined optimal temperature range. Control of the blowing agent can be accomplished via a variety of means including appropriate distribution throughout the precursor, addition of a control agent into the precursor, or modification of the firing conditions such as oxygen deficient or fuel rich environment, plasma heating etc.
Methods And Formulations For Producing Low Density Products
Amlan Datta - Rancho Cucamonga CA, US Hamid Hojaji - Las Vegas NV, US Shannon Marie Labernik - Rancho Cucamonga CA, US David Leslie Melmeth - Upland CA, US Thinh Pham - Rancho Cucamonga CA, US Huagang Zhang - Yucaipa CA, US
International Classification:
C04B 20/06 C08J 9/04
US Classification:
252378 R, 521 50
Abstract:
A method of preparing a low-density material and precursor for forming a low-density material is provided. An aqueous mixture of inorganic primary component and a blowing agent is formed, the mixture is dried and optionally ground to form an expandable precursor. Such a precursor is then fired with activation of the blowing agent being controlled such that it is activated within a predetermined optimal temperature range. Control of the blowing agent can be accomplished via a variety of means including appropriate distribution throughout the precursor, addition of a control agent into the precursor, or modification of the firing conditions such as oxygen deficient or fuel rich environment, plasma heating etc.
Amlan Datta - Rancho Cucamonga CA, US Hamid Hojaji - Las Vegas NV, US David L. Melmeth - Upland CA, US James A. McFarlane - Breakfast Point, AU Thinh Pham - Rancho Cucamonga CA, US Noel E. Thompson - Carlingsford, AU Huagang Zhang - Yucaipa CA, US
A building product incorporating synthetic microspheres having a low alkali metal oxide content is provided. The synthetic microspheres are substantially chemically inert and thus a suitable replacement for natural cenospheres, particularly in caustic environments such as cementitious mixtures. The building product can have a cementitious matrix such as a fiber cement product. The synthetic microspheres can be incorporated as a low density additive and/or a filler for the building product and/or the like.
Fiber Cement Material Formulations And Compositions Thereof
- Dublin 2, IE Huagang ZHANG - Rancho Cucamonga CA, US Jongmin KEUM - Rancho Cucamonga CA, US Yongjun CHEN - Rancho Cucamonga CA, US Yan LI - Rancho Cucamonga CA, US Weiling PENG - Rancho Cucamonga CA, US Thinh PHAM - Yucaipa CA, US Farshad J. MOTAMEDI - Mission Viejo CA, US Lijun MAO - Rancho Cucamonga CA, US Thomas MUELLER - Yucaipa CA, US
A fiber cement material formulation comprising a cementitious binder, a siliceous material, fiber, alumina trihydrate and a bifunctional low density additive wherein the bifunctional low density additive comprises any one or more of diatomaceous earth, recycled autoclave fiber cement dust or cellulose dust. The fiber cement material formulation optionally further comprises a secondary low density additive which may be perlite. In some embodiments, a fiber cement article manufactured from the fiber cement material formulation comprises a density of approximately 1.1 g/cmor below.
Nitsch Elementary School Houston TX 1988-1993, Eiland Elementary School Houston TX 1993-1994, Klein Intermediate School Houston TX 1994-1997, Houston Christian High School Houston TX 1998-2001