Paul Osenar - Southborough MA, US Thomas Vitella - Franklin MA, US Nick Lauder - Newton MA, US Seth Avis - Chestnut Hill MA, US David Ferreira - North Scituate RI, US Ronald Rezac - Bolton MA, US
Assignee:
Protonex Technology Corporation - Southborough MA
International Classification:
H01M 8/04
US Classification:
429513, 429512
Abstract:
The present invention provides, among other things, membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more external manifolds which deliver reagents and/or coolant to one or more reactant or coolant flow fields of the membrane cassettes. In particular, the present invention describes the insert molding method, whereby the plenums of the external manifolds are created during the stack encapsulation step. The invention describes several methods for creating the manifold runner geometry via insert-molding, machining, or with separate components.
Insert-Molded, Externally Manifolded, Sealed Membrane Based Electrochemical Cell Stacks
Paul Osenar - Southborough MA, US Thomas Vitella - Franklin MA, US Nick Lauder - Newton MA, US Seth Avis - Chestnut Hill MA, US David Ferreira - North Scituate RI, US Ronald Rezac - Bolton MA, US
Assignee:
Protonex Technology Corporation - Southborough MA
International Classification:
H01M 8/00 H01M 8/04
US Classification:
429535, 429512, 429513
Abstract:
The present invention provides, among other things, membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more external manifolds which deliver reagents and/or coolant to one or more reactant or coolant flow fields of the membrane cassettes. In particular, the present invention describes the insert molding method, whereby the plenums of the external manifolds are created during the stack encapsulation step. The invention describes several methods for creating the manifold runner geometry via insert-molding, machining, or with separate components.
Thomas Vitella - Franklin MA, US Jeff Baldic - Milford MA, US Ronald Rezac - Bolton MA, US Nick Lauder - Newton MA, US Seth Avis - Chestnut Hill MA, US Paul Osenar - Southborough MA, US
Assignee:
Protonex Technology Corporation - Southborough MA
International Classification:
H01M 2/38 H01M 2/40
US Classification:
429457, 429452, 429456, 429518
Abstract:
The invention provides a fuel cell stack including a layer of encapsulating material disposed about the separator plate, MEA, and reactant manifold, wherein the reactant manifold is bounded at least in part by the encapsulating material. The fuel cell stack also includes a first opening through the plate body to the first face from the second face, and an open channel in the second face extending from the opening toward a periphery of the plate. The invention also provides a fuel cell stack having a first face including an opening for passage of a reactant therethrough, a first reactant flow field defined thereon, and a first raised surface formed thereon substantially surrounding the opening. The first raised surface is configured and adapted to mate with a second surface on a face of an adjacent plate to create a flow obstruction for encapsulating material.
Membrane Support Module For Permeate Separation In A Fuel Cell
David Edlund - Hopkinton MA, US Paul Osenar - Westford MA, US Nathan Palumbo - West Boylston MA, US Ronald Rezac - Bolton MA, US Matt Steinbroner - Grafton MA, US
A gas separation unit for permeating a gas out from a pressurized feed mixture includes an input manifold , an exhaust manifold, and a permeate assembly. The permeate assembly supports one or more permselective foils over a hollow cavity supported by a microscreen element. The microscreen element includes non-porous perimeter walls supported on a frame surface and a porous central area supported over the hollow cavity. A porous spacer disposed inside the hollow cavity structurally supports the entire microscreen surface spanning the hollow cavity while also providing a void volume for receiving fluid passing through the porous central area and for conveying the fluid through the hollow cavity.
Fuel Cell Stack Sealed With Encapsulating Material And Method Of Making The Same
Thomas Vitella - Franklin MA, US Jeff Baldic - Milford MA, US Ronald Rezac - Bolton MA, US Nick Lauder - Newton MA, US Seth Avis - Chestnut Hill MA, US Paul Osenar - Southborough MA, US
Assignee:
Protonex Technology Corporation - Southborough MA
International Classification:
H01M 2/08 H01M 2/14 H01M 8/00 H01M 8/04
US Classification:
429510, 429508, 429514, 429535
Abstract:
The invention provides a fuel cell stack including a layer of encapsulating material disposed about the separator plate, MEA, and reactant manifold, wherein the reactant manifold is bounded at least in part by the encapsulating material. The fuel cell stack also includes a first opening through the plate body to the first face from the second face, and an open channel in the second face extending from the opening toward a periphery of the plate. The invention also provides a fuel cell stack having a first face including an opening for passage of a reactant therethrough, a first reactant flow field defined thereon, and a first raised surface formed thereon substantially surrounding the opening. The first raised surface is configured and adapted to mate with a second surface on a face of an adjacent plate to create a flow obstruction for encapsulating material.
Membrane Support Module For Permeate Separation In A Fuel Cell
A gas separation unit for permeating a gas out from a pressurized feed mixture includes an input manifold , an exhaust manifold, and a permeate assembly. The permeate assembly supports one or more permselective foils over a hollow cavity supported by a microscreen element. The microscreen element includes non-porous perimeter walls supported on a frame surface and a porous central area supported over the hollow cavity. A porous spacer disposed inside the hollow cavity structurally supports the entire microscreen surface spanning the hollow cavity while also providing a void volume for receiving fluid passing through the porous central area and for conveying the fluid through the hollow cavity.
Peter Rezac - Marlborough MA, US Oren Bernstein - Swampscott MA, US Jeff Baldic - Milford MA, US Richard Mohring - East Brunswick NJ, US William Skrivan - Boston MA, US Ronald Rezac - Bolton MA, US
International Classification:
H01M 8/06 B01J 19/00
US Classification:
429019000, 429034000, 422129000
Abstract:
Purge systems and methods are disclosed for flushing unreacted materials and byproducts from a reactor. In one embodiment, the reactor houses a hydrogen generation catalyst and the system comprises a hydrogen generation fuel cartridge containing a reservoir that stores water which may be recovered from the exhaust of a fuel cell. The reservoir may comprise a flexible bladder or a piston-type configuration. Water is delivered from the reservoir to flush the reactor of any residual fuel and/or byproducts.
Insert-Molded, Externally Manifolded, One-Shot Sealed Membrane Based Electrochemical Cell Stacks
Paul Osenar - Westford MA, US Thomas Vitella - Franklin MA, US Nick Lauder - Newton MA, US Seth Avis - Chestnut Hill MA, US David Ferreira - North Scituate RI, US Ronald Rezac - Bolton MA, US
Assignee:
Protonex Technology Corporation - Southborough MA
International Classification:
H01M 8/02 H01M 2/08 H01M 8/10
US Classification:
429035000, 429038000, 429032000
Abstract:
The present invention provides membrane cassettes and stacks thereof which are suitable for a use in a variety of electrochemical applications. The invention further provides membrane cassettes which comprise one or more external manifolds which deliver reagents and/or coolant to one or more reactant or coolant flow fields of the membrane cassettes. In particular, the present invention describes the insert molding method, whereby the plenums of the external manifolds are created during the stack encapsulation step. The invention describes several methods for creating the manifold runner geometry via insert-molding, machining, or with separate components.