An electronic package and method of making the electronic package is provided. The package includes a semiconductor chip and an multi-layered interconnect structure. The semiconductor chip includes a plurality of contact members on one of its surfaces that are connected to the multi-layered interconnect structure by a plurality of solder connections. The multi-layered interconnect structure is adapted for electrically interconnecting the semiconductor chip to a circuitized substrate (eg. , circuit board) with another plurality of solder connections and includes a thermally conductive layer being comprised of a material having a selected thickness and coefficient of thermal expansion to substantially prevent failure of the solder connections between said first plurality of electrically conductive members and the semiconductor chip. The electronic package further includes a dielectric material having an effective modulus to assure sufficient compliancy of the multi-layered interconnect structure during operation.
Electronic Package With High Density Interconnect Layer
Donald S. Farquhar - Endicott NY Elizabeth Foster - Friendsville PA Robert M. Japp - Vestal NY Gerald W. Jones - Apalachin NY John S. Kresge - Binghamton NY Robert D. Sebesta - Endicott NY David B. Stone - Jericho VT James R. Wilcox - Vestal NY
Assignee:
International Business Machines Corporation - Armonk NY
An electronic package, and method of making the electronic package, is provided. The package includes a semiconductor chip and an multi-layered interconnect structure having a high density interconnect layer such as an allylated surface layer. The semiconductor chip includes a plurality of contact members on one of its surfaces that are connected to the multi-layered interconnect structure by a plurality of solder connections. The multi-layered interconnect structure is adapted for electrically interconnecting the semiconductor chip to a circuitized substrate (eg. , circuit board) with another plurality of solder connections and includes a thermally conductive layer being comprised of a material having a selected thickness and coefficient of thermal expansion to substantially prevent failure of the solder connections between said first plurality of electrically conductive members and the semiconductor chip. The electronic package further includes a dielectric material having an effective modulus to assure sufficient compliancy of the multi-layered interconnect structure during operation. The allylated surface layer has the property of being able to withstand thermal stresses that arise during thermal cycling operation of the electronic package.
Method For Connecting An Electrical Device To A Circuit Substrate
Robert Lee Lewis - Apalachin NY Robert David Sebesta - Endicott NY Daniel Martin Waits - Manassas VA
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
H01L 2144
US Classification:
438612, 438106, 438125, 438613
Abstract:
A method of making a circuitized substrate for use in an electronic package wherein the substrate, e. g. , ceramic, includes more than one conductive layer, e. g. , copper, thereon separated by a suitable dielectric material, e. g. , polyimide. Each layer includes its own conductive location(s) which are designed for being directly electrically connected, e. g. using solder, to respective contact sites on a semiconductor chip to form part of the final package. Significantly, the resulting package does not include interconnections between the conductive layers at the desired contact locations; these locations, as mentioned, instead being directly connected to the chip.
Timothy F. Carden - Vestal NY Todd W. Davies - Vestal NY Ross W. Keesler - Endicott NY Robert D. Sebesta - Endicott NY David B. Stone - Burlington VT
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
H01R 1204
US Classification:
174262, 174260
Abstract:
An organic integrated circuit chip carrier for high density integrated circuit chip attach, wherein the contact pads or microvias which provide electrical interconnections to external circuitry are located in a first array pattern, while the plated through holes or through-vias are located in a second array pattern. This allows utilization of wiring channels within the chip carrier in which signal wiring traces can be routed.
Apparatus And Method For Compensating For Distortion Of A Printed Circuit Workpiece Substrate
Richard Ronald Hall - Endwell NY Robert Lee Lewis - Apalachin NY How Tzu Lin - Vestal NY Peter Michael Nichols - Johnson City NY Robert David Sebesta - Endicott NY
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
G03B 2768
US Classification:
355 52, 355 53, 356399, 356401
Abstract:
Apparatus and method for compensating for distortion of the substrate of a printed circuit workpiece that involves performing two tasks. First, a mask that carries functional circuit features and alignment features is positioned rotatably so that the mask alignment features, when projected onto a table that holds the printed circuit workpiece, will be on a line extending parallel to one of two orthogonal axes of the table. Second, the spacing of alignment features on the printed circuit workpiece is determined and this determination is a measure of the distortion of the printed circuit workpiece substrate. A lens through which the mask image is projected is moved to adjust the magnification of the image in accordance with the measured distortion of the substrate of the printed circuit workpiece.
Method And System Of Distortion Compensation In A Projection Imaging Expose System
Richard Ronald Hall - Endwell NY Robert Lee Lewis - Apalachin NY How Tzu Lin - Vestal NY Peter M. Nichols - Johnson City NY Robert David Sebesta - Endicott NY
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
G03B 2752
US Classification:
355 55
Abstract:
A photolithography imaging system and method that performs the tasks of mask alignment, panel recognition, establishing position offsets and adjusting mask rotation for accurate overlay imaging of the mask onto the panel, and correctly adjusting image magnification or reduction to properly size each stepped image to the panel distortion. This invention applies more directly to substrate panels whose dimensional stability is found difficult to control, repeatedly. More specifically, it applies to panels whose X axis distortion factor varies greatly from its Y axis distortion factor and the average adjustment of the image magnification or reduction does not satisfy tight registration requirements. What is new is that the calculation of the magnification or reduction adjustment is based on the mask image dimensions.
Fine Pitch Circuitization With Filled Plated Through Holes
Kenneth J. Lubert - Endicott NY Curtis L. Miller - Vestal NY Thomas R. Miller - Endwell NY Robert D. Sebesta - Endicott NY James W. Wilson - Vestal NY Michael Wozniak - Vestal NY
Assignee:
International Business Machines Corporation - Armonk NY
A high density printed wiring board is prepared by applying an essentially solid material into plated through holes such that the metallized layers within the through hole are unaffected by chemical metal etchants. In this manner, lateral surface metallized layers can exclusively be reduced in thickness by use of said chemical agents. These thinned lateral surface metallized layers are ultimately converted into fine pitch, 25 to 40 microns, circuitry, thereby providing high density boards. Since the through hole wall metallization is unaffected by the etching process, excellent electrical connection between the fine line circuitry is obtained. Various printed wiring board embodiments are also presented.
Structure Having Flush Circuitry Features And Method Of Making
Ronald Clothier - Vestal NY Jeffrey Alan Knight - Endwell NY Robert David Sebesta - Endicott NY
Assignee:
International Business Machines Corporation - Armonk NY
International Classification:
H01L 3524
US Classification:
257 40, 257202, 257203, 257210, 257211
Abstract:
Embedded flush circuitry features are provided by providing a carrier foil having an electrically conductive layer therein and coating the electrically conductive layer with a dielectric material. Circuitry features are formed in the dielectric material and conductive metal is plated to fill the circuitry features.