William B. Krantz - Boulder CO David E. Earls - Pinole CA Harold J. Trimble - Panama City Beach FL Julie Chabot - Novato CA Krishniah Parimi - Concord CA
Assignee:
Chevron U.S.A. Inc. - San Francisco CA
International Classification:
B01J 808
US Classification:
422143, 422220, 422311
Abstract:
The invention comprises an OCR catalyst reactor which includes passive spheres and catalyst particles having substantially the same size and separated on opposite sides of a distributor cone by a screen. The use of passive spheres of substantially the same size to the catalyst particles provides for a more uniform distribution of the gas liquid reactants charged into the reactor vessel. The screen is configured such that it provides a separation of the catalyst and the passive spheres while being sized to prevent plugging.
Pak Leung - Lafayette CA, US David Earls - Pinole CA, US Bruce Reynolds - Martinez CA, US David Johnson - Petaluma CA, US Robert Bachtel - El Cerrito CA, US Harold Trimble - Panama City Beach FL, US
International Classification:
C10G045/04
US Classification:
208/215000, 208/213000, 208/107000
Abstract:
Catalyst particles are presulfided in a treatment zone separate from a hydroconversion reaction zone. The presulfided catalyst is then added to a substantially packed bed of catalyst in the hydroconversion reaction zone at reaction pressure, so that the reactor is not shut down to replace catalyst. The presulfiding process is particularly beneficial for use in moving bed reactors for heavy oil conversion.
Pak Leung - Lafayette CA, US David Earls - Pinole CA, US Bruce Reynolds - Martinez CA, US David Johnson - Petaluma CA, US Robert Bachtel - Livermore CA, US Harold Trimble - Panama City Beach FL, US
Catalyst particles are presulfided in a pretreatment zone separate from a hydroconversion reaction zone. The presulfided catalyst is then added to a moving bed of catalyst in the hydroconversion reaction zone at reaction pressure, so that the reactor is not shut down to replace catalyst. The presulfiding process is particularly beneficial for use in moving bed reactors for heavy oil conversion.
Process For Regenerating A Spent Copper Composite Sulfur Sorbent
Keith C. Bishop - San Rafael CA David E. Earls - Pinole CA Richard C. Robinson - San Rafael CA Donald W. Blakely - late of Oakland CA by Robert L. Jacobson - Vallejo CA
Assignee:
Chevron Research Company - San Francisco CA
International Classification:
B01J 2034 C10G 2916 C10G 2904
US Classification:
502 25
Abstract:
A process for regenerating a spent copper-porous refractory metal oxide carrier composite sorbent for removing sulfur-containing compounds from naphthas in which the spent sorbent is optionally stripped of absorbed naphtha, oxidized to convert absorbed sulfur to sulfates or sulfur dioxide, optionally reduced to further convert absorbed sulfur to sulfur dioxide, and, finally, impregnated with fresh copper via contact with an aqueous solution of a copper salt followed by drying and calcining to convert the salt to copper oxide or copper metal whereby a substantial portion of the sulfur sorbent activity and lifetime of the sorbent is restored.
Robert W. Bachtel - El Cerrito CA Yoshitomo Ohara - Tokyo, JP Toshio Ishizuka - Tokyo, JP Tsunehiko Hiraga - Hokkaido, JP Krishniah Parimi - Concord CA David E. Earls - Pinole CA
Assignee:
Chevron U.S.A. Inc. - San Francisco CA
International Classification:
B01J 818
US Classification:
422143
Abstract:
A light-weight and easily manufacturable catalyst support structure is provided, which allows fluid flow into a catalyst bed in uniform distribution. The support structure is formed in a cone-like shape in which the diameter enlarges upward. The support structure comprises a shell-like support member, a first mesh layer comprising thick mesh elements, and a second mesh layer having a mesh size which does not allow catalytic particulates to pass through. The first mesh layer overlays the support member, and the second mesh layer overlays the first mesh layer. The shell-like support member includes a circular bottom plate extending perpendicular to the center line of the reactor, and a side wall having a truncated cone shape which extends upward from the edge of the bottom plate. The bottom plate and the side wall are primarily made of perforated plates through which the fluid passes. A plurality of cylindrical flow guides of different diameters are provided underneath the shell-like support member.
Apparatus And Method For Quenching In Hydroprocessing Of A Hydrocarbon Feed Stream
Harold J. Trimble - Novato CA Bruce E. Reynolds - Martinez CA Robert W. Bachtel - El Cerrito CA Robert J. Klett - San Francisco CA David N. Brossard - Oakland CA David E. Earls - Pinole CA
Assignee:
Chevron U.S.A. Inc. - San Francisco CA
International Classification:
C10G 1118 C10G 3504
US Classification:
208148
Abstract:
This invention makes possible substantially continuous flow of uniformly distributed hydrogen and hydrocarbon liquid across a densely packed catalyst bed which substantially fills the entire volume of a reactor vessel. Catalyst are selected to be essentially the same density, shape and size at a design feed rate of liquids and gas to prevent ebullation of the packed catalyst bed at the design feed rates. The liquid and gas components of the hydrocarbon feed stream flow into the bed of catalyst and a quenching medium, which is preferably a liquid, is injected into the bed of catalyst. Injection of a liquid quench reduces the gas component of the hydrocarbon feed stream while simultaneously increasing the residence time and reducing the liquid velocity of the liquid component of the hydrocarbon feed stream within the substantially packed bed of catalyst. Injection of a liquid quench also increases penetration and contact of the liquid component into and on the surface area of the catalyst while simultaneously decreasing the viscosity of the liquid component. An apparatus for quenching in hydroprocessing of a hydrocarbon feed stream.
Apparatus And Method For Quenching In Hydroprocessing Of A Hydrocarbon Feed Stream
Harold J. Trimble - Novato CA Bruce E. Reynolds - Martinez CA Robert W. Bachtel - El Cerrito CA Robert J. Klett - San Francisco CA David N. Brossard - Oakland CA David E. Earls - Pinole CA
Assignee:
Chevron U.S.A. Inc. - San Francisco CA
International Classification:
F28D 2100 B01J 2390
US Classification:
422207
Abstract:
An apparatus for quenching in hydroprocessing of a hydrocarbon feed stream, which provides a substantially continuous flow of uniformly distributed hydrogen and hydrocarbon liquid across a densely packed catalyst bed which substantially fills the entire volume of a reactor vessel. Catalyst are selected to be essentially the same density, shape and size at a design feed rate of liquids and gas to prevent ebullation of the packed catalyst bed at the design feed rates. The liquid and gas components of the hydrocarbon feed stream flow into the bed of catalyst and a quenching medium, which is preferably a liquid, is injected into the bed of catalyst. Injection of a liquid quench reduces the gas component of the hydrocarbon feed stream while simultaneously increasing the residence time and reducing the liquid velocity of the liquid component of the hydrocarbon feed stream within the substantially packed bed of catalyst. Injection of a liquid quench also increases penetration and contact of the liquid component into and on the surface area of the catalyst while simultaneously decreasing the viscosity of the liquid component.
Apparatus And Method For Quenching In Hydroprocessing Of A Hydrocarbon Feed Stream
Harold J. Trimble - Novato CA Bruce E. Reynolds - Martinez CA Robert W. Bachtel - El Cerrito CA Robert J. Klett - San Francisco CA David N. Brossard - Oakland CA David E. Earls - Pinole CA
International Classification:
C10G 1118 C10G 3514
US Classification:
208148
Abstract:
This invention makes possible substantially continuous flow of uniformly distributed hydrogen and hydrocarbon liquid across a densely packed catalyst bed which substantially fills the entire volume of a reactor vessel. Catalyst are selected to be essentially the same density, shape and size at a design feed rate of liquids and gas to prevent ebullation of the packed catalyst bed at the design feed rates. The liquid and gas components of the hydrocarbon feed stream flow into the bed of catalyst and a quenching medium, which is preferably a liquid, is injected into the bed of catalyst. Injection of a liquid quench reduces the gas component of the hydrocarbon feed stream while simultaneously increasing the residence time and reducing the liquid velocity of the liquid component of the hydrocarbon feed stream within the substantially packed bed of catalyst. Injection of a liquid quench also increases penetration and contact of the liquid component into and on the surface area of the catalyst while simultaneously decreasing the viscosity of the liquid component. An apparatus for quenching in hydroprocessing of a hydrocarbon feed stream.
David Earls (1968-1972), Joshua Moeller (1998-2002), Michelle Dirling (1982-1986), Ken Monkey (1988-1992), Anna Fisher (2000-2004), Jennifer Thompson (1993-1997)